About Weather Hat Company
A Legacy with Western Roots
The Weather Hat Company name first appeared in 1912, with previous chapters in Colorado, Wyoming and South Dakota. While the business changed hands and locations over the years the core of the craft remained: hats made to fit, built to last, and shaped with intention.
Today, that legacy continues under Jack’s hand. The process is still slow, the fit is still personal, and the work is still real.
One Hat at a Time. One Hundred Years of Tradition.
Weather Hat Company is a custom hat shop based in Belle Fourche, South Dakota, where Western craftsmanship is still done the right way — one hat at a time, by hand.
Owner and hatmaker Jack Scholl grew up around hats — shaping crowns, reshaping brims, and paying attention to the small details that make a good hat fit just right. It was never a job, just something he loved to do. That early interest stayed with him, eventually leading to formal training in Montana, where he learned the traditional tools and techniques of the trade.
In 2002, friends tipped Jack off to something unusual — a complete set of professional hat-making equipment packed away in Upton, Wyoming, along with the rights to the Weather Hat Company name. He bought the equipment and the business, moved it to Belle Fourche, and opened the shop that continues today.
Since then, Jack has shaped every hat by hand — one at a time, the way it’s always been done.
What Sets Weather Hat Company Apart
Custom Fit
Traditional Techniques
Crafted in Belle Fourche
Purpose Over Production
In-Stock Hats, Done Right
Alongside fully custom builds, Jack keeps the shop stocked with a selection of ready-to-wear hats for those who need something today — not in a few months.
You’ll find a solid rotation of Jack’s own premade custom hats, a wide selection of ladies’ fashion hats, and all the essentials — hat cases, brushes, and care items.
We also proudly carry these trusted hat brands:
ProHats
Pro Hats offers lightweight, ventilated straw hats ideal for summer wear, rodeos, and everyday use. With modern shaping, comfortable fit, and durable design, Pro Hats are a great grab-and-go option for those who want style and function without compromise. Weather Hat Co. keeps a full stock of Pro Hats in-store for walk-in shoppers looking for a quality Western straw hat.
Biggar Hats
Biggar Hats crafts premium quality felt hats with timeless Western style. Built for riders, ranchers, and anyone who appreciates the heritage of cowboy headwear, Biggar Hats are known for their strong builds, classic shapes, and hardworking feel. At Weather Hat Co., we carry a carefully curated selection of Biggar felt hats for those who need a great hat — and need it now.
RDR Hats
RDR Hats offer durable, ventilated straw hats built for warm weather and everyday wear. Known for practical designs and reliable construction, RDR straws are a solid choice for long days outside, whether working or riding. At Weather Hat Co., we carry a selection of RDR straw hats in-store, shaped and fitted to the individual for a better feel and lasting comfort.
Twister Hat Co.
Twister Hats provide lightweight, breathable straw hats designed for comfort and versatility. With a range of styles suited for work and casual wear, Twister straws are a dependable option for the season. Weather Hat Co. keeps Twister straw hats in stock for walk-in customers, with shaping and adjustments available in-shop for a more personalized fit.
The Corgis of Weather Hat Co.
Inside each custom Weather Hat Co. liner, you’ll find a distinctive motif: a vintage-inspired portrait of Jack and a corgi — that’s Lucky, Jack’s beloved first shop dog. The image, showing Jack and Lucky gazing at one another, has become an iconic mark of the brand — a tribute to their inseparable bond and to the spirit of the shop.
Lucky was followed by a small line of loyal shop companions, including Rocco and Ozzy, each leaving their mark on the daily rhythm of the workspace. Today, that legacy continues with Duke — the energetic, belly-rub-loving corgi who proudly patrols the shop as if it were his own (because, well, he mostly believes it is).
If you’ve stopped by recently, you may also have met Ellie, often alongside Duke, greeting visitors and keeping watch. From Lucky to Rocco to Duke (and Ellie), the dogs of Weather Hat Co. are more than mascots — they’re part of the family, and part of the story woven into every hat we make.
What Our Customers Say
Jack re-blocked 3 hats with a reshape. All 3 hats look wonderful and fit perfectly. Wow. Thanks.
David
Wonderful work, especially on the hats in the film ‘Killers of the Flower Moon’!
Gavin
I had two hats made by Weather Hat Company, a 20X and a 100X. Best hats I have ever had. Beats all of the typical western hat outfits in my past.
Richard
Great people very friendly and great hats.
Carson
Ready for Your Hat?
Whether you’re ordering a fully custom piece or looking to grab one of Jack’s ready-made hats, your fit starts with a conversation.